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Company:
Integra Technologies Limited
Website:
Location:
  • 1-1355 Confederation St
  • Sarnia, ON
  • N7S4T2

Contact Information

Telephone:
519-332-1100
Alternate Telephone:
800-779-2658
Fax:
519-332-1134
Email:
info@integratechnologies.com
Markets:
Algeria, Australia, Brazil, India, Ireland, Japan, Korea, Republic of, Mexico, South Africa, Taiwan, United Kingdom, United States
Number of Employees:
11-100
Year Established:
1995-11-01
Industries Classification:
237120  Oil and Gas Pipeline and Related Structures Construction
238299  All Other Building Equipment Contractors
213118  Services to Oil and Gas Extraction
Quality Certifications:
ISO 9001
Total Sales ($CDN):
$10,000,000 to $24,999,999
Updated on:
2016-11-08,  Industry Canada
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Integra Technologies Limited

Company Profile

INTEGRA Technologies provides specialty mechanical services which ensure the safety, reliability and effectiveness of Bolted Joints. The company's services are used by the world's Power Generation and Oil & Gas Industries to reduce the impact that bolting processes (assembly or disassembly) have on outage durations. INTEGRA's Bolted Joint Reliability Services are used by this industry as well as the Hydrocarbons Processing Industry to rectify and eliminate dangerous bolted flange leakage problems. In addition, the company's considerable expertise and capabilities in this field are often called upon by clients who wish to outsource all of their boting-related requirements. Since 1986, the personnel of today?s INTEGRA have been developing services and products to achieve leak-free critical path asset utilization. At the heart of our business is the continuous combination of technology, application expertise and skilled, experienced personnel. We began as the Bolting Services Group of Westinghouse Nuclear where we introduced ultrasonic technologies and processes. We also developed hydraulic tensioning products specifically for Westinghouse turbines. We continued our business progress and became the Bolting Services Group of the Flexitallic Gasket Company where we added in-depth knowledge of gasket design and interaction, with a particular specialty in understanding and dealing with ring joint flanges. Next, we became the North American Service Group of Hydratight where we developed the first turbine casing closure systems and turbine coupling machines for use in fossil and nuclear markets. We also introduced hydraulic tensioning tooling and processes to the subsea market in the Gulf of Mexico. In 1995, we became INTEGRA Technologies. Since that time we have continued to develop our core capabilities and have added additional technologies and services taking us all the way to maximizing asset utilization.

Products/Services

  • Bolting Services INTEGRA provides key services to ensure the reliability and effectiveness of bolted joints. The company is contracted by clients experiencing joint leakage problems in their plants as well as those wishing to minimize outage durations by modifying their bolting procedures. Our services include Gasket and Flange Analysis, In-situ machining, Controlled Bolting (tensioning, torquing, thermal), Qualiy Assurance (ultrasonic bolt load measurements), Outage Project Management (related to bolting issues) and Trouble Shooting / Process Improvement Consultations.

  • Ultrasonic Bolt Load Measurement Services Ultrasonic measurement is performed on studs and bolts to ensure that accurate loading of these fasteners is acheived. Accurate tightening of bolts is essential to achieve overall integrity and reliability of the flanged joint.

  • Field Machining Services Our proven know-how and equipment is highly customized to meet the unique and complex requirements of bolted gasket assemblies such as raised face and ring-type joint flanges, as well as heat exchanger and manway flanges up to 144?. Resource planning and careful operation management ensures the flexibility to mobilize personnel and equipment to meet our customers constantly changing requirements while still providing the highest quality of work and client satisfaction. Many major plant outages require machining services with a substantial proportion of pipecutting, weld prepping and heat exchanger face re-facing. INTEGRA Technologies has experienced technicians who can work effectively in and around the confines of boilers and heat exchangers. Special purpose machines are available to suit the wide range of pipe diameters, wall thickness and restricted access areas. The ability to simultaneously cut and weld prep is advantageous to many applications and is something we can execute with complete Certainty of Outcome?. Capabilities Pipe Cutting, Weld Prep Beveling & Transitioning Flange Facing Spot Facing, Raised Face, Ring Type Joints (RTJ), Weld Build-Up INTEGRA BlackWidow? Stud Drilling System Diaphragm Removal TRU-Bore? Line Boring Drilling & Tapping Portable Lathes Portable Milling Pump, Motor, and Compressor Bases

  • Joint Assembly/Disassembly Services A wide assortment of specialized equipment and methods are used to ensure quick joint dissembly and reassembly during our client's maintenance outages. This ranges from powerful torquing tools, hydraulic nut splitters, hydraulic bolt tensioners and destructive and non-destructive stud and bolt removal equipment.

  • Fugitive Emissions Monitoring Sealchek is INTEGRA's unique fugitive emmissions monitoring service. The service monitors for leaks of volatile organic compounds (VOC's) in critical plant operations. Sealchek is utilized to help clients ensure compliance with industry and environmental regulations.

  • Turbine Coupling Services INTEGRA's Turbine coupling services consist of in-situ coupling machining and coupling bolt retrofits. Our rapid line boring capabilities (usually less than 2 hours per hole) significantly reduce outage durations when such is required. This service, termed "BFW Process" is central whenever traditional problem- prone turbine coupling bolts are replaced by Hydraulic Coupling Bolts.

  • Turbine Assembly and Disassembly Services Integra's FasTrak system opens and closes turbine casings with record-breaking speed. By integrating the most advanced induction bolt heating system with hydraulic turbine closure and ultrasonic bolt load measurement, FasTrak slashes the outage time required for turbine overhauls.

  • Project Management Services INTEGRA Technologies liaises with a client's Design Engineering Firm to develop bolting procedural specifications for new plants. In doing so, the client can thus be assured of a leak free start-up of his facility. Furthermore, these initial Project Management services can help to ensure optimum plant operation by eliminating bolting related problems throughout the life of the plant before they can otherwise occur.

  • Bolting Tool Rentals Hydraulic torque wrenches, hydraulic bolt tensioners, hydraulic nut splitters and ancillary equipment including Steam Turbine disassembly tools can be rented by Contractors and End-users.

  • Portable Machine Tool Rentals INTEGRA provides the rental of portable in-place machining equipment for tasks such as flange facing, milling and boring.

  • Hanger and Pipe Stress Analysis Services Utilizing proprietary equipment and methodology, INTEGRA Technologies provides unique services to determine the loads carried by pipe and large equipment supporting hangers. Third Parties around the world have recognized the importance of these services as a critical coponent of comprehensive hanger stress analysis programmes.

  • BlackHawk High Performance Hydraulic Nuts BlackHawk High Performance Hydraulic Nuts are used to replace traditional nuts eliminating the need for torquing or hammer tightening. BlackHawk nuts are self tightening using a simple hydraulic coonection. go to: www.blackhawknuts.com

  • Velocity Washer Velocity Washer? is a patented technology designed to give you 5x faster breakouts. With the same assembly, torque up, and breakout procedures as standard washers, you?re not locked into a system. You benefit from reduced downtime, less manpower, and predictable time savings. The Velocity Washer? provides the same load distribution benefits as using a traditional hardened washer and meets ASTM F436 specification for material, hardness, and fitment.

  • Pop-Washer The Pop-Washer? is designed to speed up and simplify the disassembly of bolted joints while eliminating the need for costly measures to remedy galled and seized components. Installation is similar to that of a normal washer. During initial assembly, the Pop-Washer? is placed under the nut as part of the bolted connection. The nut may then be torqued in the usual manner. To disassemble, simply turn the Pop-Washer? until it pops, the bolt load will be removed, and the nut may be turned off by hand. And best of all, the Pop-Washer? uses standard off-the-shelf equipment and parts!

  • TALON Auto-Retract Hydraulic Bolt Tensioners As a leader in bolting technology for more than a quarter century, BlackHawk? Engineered Products has developed TALON? Auto-Retract Bolt Tensioners, the best bolting technology for your turnaround and construction projects, providing significant increases in both productivity and safety. TALON? ART Bolt Tensioners are the innovative result from decades of field services, developed from a crystal clear understanding of the hands-on struggles with antiquated technology. The many leading-edge features incorporated into TALON? ART Bolt Tensioners deliver measurable on-the-job advantages during installation, as well as ongoing servicing. Experience the highest level of Certainty of Outcome? with the unique TALON? Auto-Retract Bolt Tensioning System. And importantly, get back to profitable production sooner.

  • VIPER Simultaneous Bolting System The innovative and field proven VIPER? ROV Simultaneous Bolting System was developed from the industry need to greatly increase the speed and accuracy of ROV bolting. With boat and ROV costs at a premium, the VIPER? system provides significant returns by decreasing the bolting execution time from days to a few hours ? no matter how many bolts are being loaded simultaneously. VIPER? Simultaneous Bolting System has proven performance in the industry. When operated by ROV on a Gulf of Mexico pipeline repair clamp at 3500ft water depth, the entire bolting procedure took under 6 hours. Patented ? US Patent #7,673,849 and Worldwide.

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